POLYESTER MESH

1. Mosquito net woven from POLYESTER

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Woven from Polyeter fiber combined with odorless, non-toxic hardening additives, safe for health and environment. Then use a folding machine to create mesh folds from 16mm - 20mm, in accordance with the needs of insect net manufacturers.

Quang Minh folding mesh door uses 20mm pleats.

We would like to quote a specific article about POLYESTER material to help customers understand more.

2. What is polyester?

Polyester is a synthetic fiber with a characteristic composition of Ethylene (derived from petroleum). The chemical process that produces finished polyesters is called polymerization. To create polyester fibers, manufacturers conduct a chemical reaction between alcohol and acid. In this reaction the molecules randomly join together to form a larger molecule with similar structure.

There are four basic types of polyester yarn: filament, staple, roving, and fiberfill.

Polyester is widely used in the industry to produce products such as clothing, household furniture, industrial fabrics, insulating materials, cushions, etc. Polyester fiber has many advantages when compared to other types of polyester. Traditional fibers are not hygroscopic, but absorb oil. It is these properties that make Polyester a perfect product for waterproof, dust proof and fireproof applications. Polyester's low absorbency makes it naturally resistant to stains. The polyester mesh does not shrink, wrinkle when washed, wrinkle resistant and stretch resistant. It is also easily stained and is not damaged by mildew. Polyester fabric is an effective insulation material, so it is used to make pillows, blankets, cushions, outerwear and sleeping bags...

Polyester fabric

100% Polyester Fabric or Mesh can have permanent pleats with shapes. They are also highly resistant to stains so they are great for cleaning.

3. History of Polyester

Polyester was discovered in the laboratory in the s. In the years -, many British scientists began to pay attention to this material and began to study polyester more deeply, leading to the birth of polyester. of this synthetic material.

Structure of polyester fabric

4. Structure of polyester fabric

In , DuPont - who discovered polyester began to buy the copyright to manufacture and market this fabric. Up to now, Polyester has 2 main forms: Polyethylene Terephthalate (PET) and poly-1, 4-cyclohexylene-dimethylene terephthalate (PCDT). Of these two main types, PET is more popular due to its high applicability and durability. Besides, PET can also be used alone or mixed with many other fabrics to promote extremely effective anti-dirt and anti-wrinkle properties.

5. Polyester yarn production process

To produce a complete polyester yarn, it must go through 5 stages including: polymerization, drying, spinning, stretching and winding:

5.1. Coincidence

For 2 substances Dimethyl Terephthalate react with Ethylene Glycol with catalysts at a temperature of 150 - 210 degrees Celsius.

The result of this reaction is a monomer, which continues to combine with Terephthalic acid and raise the temperature to 280 degrees Celsius to form Polyester. Then, the molten polyester is pressed into a long strip.

5.2. Drying

Polyester long strips are cooled to harden and cut into extremely small beads. This makes it easy to maintain and ensures durability for a long time.

5.3. Spinning

The small polyester fibers will then be melted at a temperature of 260 - 270 degrees Celsius, forming a thick solution and stored in a metal barrel, also known as a filament injection drive, which squeezes the solution through small holes with many different shapes round, polygon, pentagon,…

Depending on the size of the fabric, the nozzle density is different. The fibers after extrusion twist together to form single strands.

During the spinning process, manufacturers can add many other chemicals to make the fabric more resistant to static electricity, flame retardant and can be dyed more easily.

Polyester spinning process

5.4. Stretch

Polyester yarn after being spun is very soft, so it can be stretched to hundreds of times its original length. After stretching, polyester yarn has a change in diameter, length and even thickness. This is the step where manufacturers link single yarns together, creating the desired softness and stiffness of the fabric.

5.5. Polyester spinning process

This is the last step in the process of creating polyester yarn, after stretching the polyester is rolled into a large yarn tube and then woven into fabric, mesh...

Polyester spinning process

6. Are polyester textile products good?

Any type of yarn has its own advantages and disadvantages. However, it is not natural that this type of fiber is used so much in production. Compared with normal natural fibers, polyester has many outstanding advantages such as not absorbing moisture but absorbing oil. It is this characteristic that makes them perfect for waterproof, dustproof and fireproof applications. Their poor absorbency makes them naturally resistant to stains. Polyester has very good resistance to shrinkage without wrinkling.

6.1. Advantages

a. Good water resistance

Items that need high water resistance are often manufactured from Polyester such as sleeping bags, jackets, tents, etc. because the characteristics of this fabric are poor moisture absorption, easy processing or color coating without worrying about being damaged. color fade over time.

Ảnh lưới (bổ sung sau)

Polyester with relatively good water resistance

b. Wrinkle resistance

An outstanding feature that is most noticeable is the wrinkle resistance of polyester textiles. During use, even after washing for a long time, the fabric is wrinkled or deformed very rarely. So you can safely use them for a long time without worrying about the fabric stretching or losing its shape.

If you want to learn more, please visit our website Shangshai Wire Mesh.

c. Does not absorb dirt and is easy to clean

With a shiny surface and poor absorption, this inadvertently makes polyester very resistant to dirt.

d. Low price

Polyester mesh is synthesized from low-cost materials and the production process is not too complicated. Therefore, products made with this material are very affordable and suitable for many customer segments.

e. Other outstanding features

Not only that, polyester is also fire retardant to ensure user safety, resistant to mold and dirt, and has high insulation properties.

7. Application of Polyester

Polyester fabric is widely used and popular in the daily life of consumers:

Sewing waterproof fabrics such as umbrellas, tents, rain clothes, etc.

Polyester spandex fabric is widely produced in almost all types of clothing, bedding, interior upholstery, etc.

Polyester is often used in the production of bed sheets

Polyester can be used as insulation in mattresses, pillows, and comforters by producing hollow fibers.

Polyester fibers are often mixed with natural fibers such as cotton, modal, etc. to increase the durability of the material, making the fabric less wrinkled, easier to maintain and dye more clearly.

In addition to the above applications, sportswear made of polyester is also a great choice. Sportswear with the most perfect material is a synthetic fabric from cotton and polyester. Originally a high-strength fabric, but polyester's absorbent ability is limited, it only separates oil from the body, but cannot absorb water, which can make your body "stronger" when practice. Polyester when combined with cotton makes a great material. Because cotton with good absorbency and softness along with the good stretchability of polyester will definitely bring you the most comfortable feeling when exercising.

8. Cleaning and maintenance

The care and maintenance of Polyester fabric is very easy. Clothes or bedding made from polyester fabric are easy to wash because they do not stain, dry quickly and do not stretch or lose shape when washed. Because of the low-creasing feature, you do not need to iron too much, if you do, just iron them at a low temperature to ensure the durability of the fabric.

When it comes to choosing the perfect mesh cap, it’s easy to get overwhelmed by the plethora of options available in the market. Whether you’re a seasoned athlete, a weekend warrior, or simply someone who appreciates stylish headwear, selecting the right mesh cap to meet your needs involves considering several key factors. In this article, we will explore five essential tips to help you make an informed decision.

Choosing the Right Mesh Cap Material

The material composition of a mesh cap is crucial to its performance and comfort. Most mesh caps are made from a combination of cotton, polyester, and mesh fabrics. Cotton provides softness and breathability, while polyester adds durability and moisture-wicking properties.

For example, a well-known manufacturer offers mesh caps made from a blend of 60% cotton and 40% polyester. This composition ensures that the cap is both comfortable and resilient. If you’re looking for a cap to wear during intense physical activities, prioritize one with a higher polyester content to enjoy quick-drying features.

On the other hand, if you’re looking for a casual cap for everyday wear, you might prefer a cap with a higher cotton content for its natural feel against your skin. Understanding the materials will help you choose a cap tailored to your lifestyle and activities.

Styling and Wearing Mesh Caps Effectively

Mesh caps are versatile accessories that can be styled in numerous ways. Whether you’re hitting the gym, going for a run, or just running errands, your mesh cap can complement your outfit and serve functional purposes.

For athletic activities, choose a snug-fitting cap to keep it secure during movement. Adjust the strap to ensure a comfortable but tight fit. If you sweat a lot, consider wearing a sweatband underneath to absorb moisture and keep the cap dry.

When you’re wearing a mesh cap casually, pay attention to how it complements your style. You might want to coordinate the cap’s color with your ensemble, creating a cohesive look that’s both stylish and functional.

Advantages of a Mesh Cap

Mesh caps come with several advantages that make them a popular choice. The most notable is their breathability. The mesh design allows air to circulate, keeping your head cool even on hot days. This makes mesh caps ideal for summer activities and sports.

The moisture-wicking feature of mesh caps is another significant advantage. This means that as you sweat, the cap helps draw moisture away from your skin, keeping you dry and comfortable. This is particularly beneficial during high-intensity workouts or when worn for extended periods.

Moreover, mesh caps are lightweight. This makes them easy to pack and transport, whether you’re going for a hike or traveling. The lightweight nature of mesh caps also ensures they don't add unnecessary pressure or weight to your head.

Proper Care for Long-Lasting Mesh Caps

To maximize the lifespan of your mesh cap, certain skills and precautions must be observed. Start by checking the care label for specific washing instructions. Most mesh caps can be gently hand-washed in cold water to prevent damage to their shape and fabric.

Avoid using harsh detergents or bleach as they can deteriorate the material. Opt for mild detergents instead. When drying your cap, let it air dry rather than using a dryer; excessive heat can warp the cap.\n

Store your mesh cap properly by ensuring it’s not crushed or bent. Keeping it on a hook or shelf helps maintain its shape. As mesh caps are lightweight, consider storing them away from areas where they might get knocked around.

Conclusion

Choosing the perfect mesh cap involves a balance of material knowledge, effective use strategies, understanding its advantages, and diligently following maintenance precautions. A well-chosen mesh cap can be a valuable addition to your wardrobe, offering both function and style.

By considering what your primary use for the cap will be—whether for athletic performance, fashion, or casual use—you can select a cap that best serves your needs. Don’t forget to pay attention to the cap's material and care instructions to ensure it remains in great condition.

FAQs

Q: Can a mesh cap be worn in cold weather?

A: While mesh caps are ideal for warm weather due to their breathability, they can also be worn in cooler conditions. Consider layering by wearing a beanie underneath for added warmth.

Q: How do I adjust a mesh cap for the best fit?

A: Most mesh caps come with an adjustable strap at the back. Use it to ensure the cap sits comfortably on your head. The goal is a snug fit that doesn’t cause pressure or leave marks.

Q: Are there eco-friendly mesh cap options?

A: Yes, some manufacturers offer mesh caps made from recycled materials. Check the label or product description for information on sustainability.

Q: How can I clean a mesh cap with stubborn stains?

A: For stubborn stains, gently rub a mixture of mild detergent and water into the affected area. Avoid using excessive force. Rinse thoroughly and allow it to air dry.

Q: What is the best way to pack a mesh cap for travel?

A: When packing for travel, place the cap in a position that preserves its shape, such as the inside of a shoe. Stuff delicate areas with socks for extra protection.

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