Questions You Should Know about multi-purpose wall panels manufacturer

Once you have received your wall panels, if you are not ready to use them right away you can store the wall panels using the following guide. Please fully inspect the wall panels for any damages and report them within 24 hours. 

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- Store Shower panels & Wall Panels indoors in a cool dry place. Panels Can not be stored outside. ( Although the panels are waterproof to clean drinking water they are not protected against weather elements such as acid rain)

- Ensure they are stored flat to prevent the boards from flexing.

- Try to protect the corners from knocks or bangs.  

This will determine the size of trims you require.

If you are choosing a trim where the panel slots in to the panel (end cap, internal corner, external corner or H trim) an 8mm panel will require an 8mm trim.

This isn't relevant for trims that fit on to the panel such as rigid angle or quadrant as they are universal i.e. a quadrant will fit on to any size of panel 5mm, 8mm or 10mm.

The layout of your room will determine the type and quantity of trims you require. For example, if you are fitting panels to your whole room we would recommend four internal corner trims.

Factors to consider…

how many internal corners are there?

How many external corners?

Do you have window(s)?

As an example. If your room has four internal corners, two external corners, a window and you are fitting ceiling panels.

You would require -

4 X internal corner trim

2 X external corner trim

2 X rigid angle (for a standard UK bathroom window)

4 X coving (for ceiling - standard UK bathroom size)

The layout of the room determines the type of trim you require. If you go through the options you can then calculate how many you require of each.

Your choice of panel will point you towards the trim colour. It really does come down to personal preference and the design aesthetic you are working with. Our advice is when selecting the colour of your trim use that same colour throughout the room. Consistency really does make a huge difference.

In PVC you can choose between white, black or silver.

There is an aluminium trim option to consider as well.

This three step process is a good starting point when choosing trims, please see below a list of common questions.

To cut PVC wall panels you will need - pencil - ruler - tape measure and your chosen cutting tool. Options for cutting tools include -
- Tenon saw or Hand Saw (You can use either but please ensure the saw has a fine tooth pattern for a clean cut)
- Jigsaw (A jigsaw is great for cutting curves or patterns but we do recommend a fine tooth blade)
- Stanley Knife (A sharp Stanley knife will give a perfect clean cut, please ensure you are using a stable flat surface when cutting)
- Circular Saw or Chop Saw (Both can be used but the blade can often give a coarse/rough cut so please test first)

CUTTING A 10MM DEPTH SHOWER PANEL

STEP 1
○ TAKE YOUR PANEL AND STABILISE ON A FLAT AND STURDY SURFACE IN PREPARATION FOR CUTTING
○ FLIP THE PANEL OVER SO THAT THE FACE OF THE PANEL IS FACING DOWNWARDS

STEP 2
○ TAKE YOUR TAPE MEASURE & PENCIL
○ MARK OUT YOUR REQUIRED MEASUREMENT'S ON THE BACK OF THE PANEL
○ MAKE SURE YOU MAKE TWO MARK'S AT BOTH ENDS OF THE PANEL

STEP 3
○ TAKE YOUR RULER
○ MAKE A CLEAR STRAIGHT LINED MARK WITH THE RULER IN PREPARATION OF CUTTING THE PANEL

STEP 4 - FINAL STEP
○ TAKE YOUR SAW AND CUT AN INCISION AT ONE END OF THE PANEL
○ SLOWLY START TO CUT THE PANEL IN A STRAIGHT LINE DIRECTLY THROUGH THE PANEL FOLLOWING YOUR LINED MARK PRECISELY
○ ONCE YOUR PANEL IS CUT DOWN TO SIZE IT IS READY TO BE INSTALLED AS RECOMMENDED

TIP: Before you cut any panels to length, measure the width of the ceiling. If you are installing a panel with a silver feature strip, you may need to cut the first and last panel along its length to achieve a 'balanced' look. This will avoid finishing off with a thin strip when you come to fit the final panel.

Mido contains other products and information you need, so please check it out.

Measure the length of your ceiling using the tape measure, and transfer it to the panel, marking a straight line across it with the pencil. Cut to size with the saw or jigsaw.

Remove any protective film from the front of the panel.

Run a generous amount of adhesive/sealant on the back of the panel, and secure to your ceiling using the screws, staples or pins through the tongue of the panel approximately every 30cm.

Repeat the process for each panel, pushing them firmly together using the tongue and groove profile for a neat finish.

To trim around the edge of your ceiling, you can use Quadrant, Coving, or End Caps.

TIP: The Coving Trim is easier to fit by removing the lip from the back with a Stanley Knife and discard it. Fix to the ceiling and wall directly using a combination of silicone and double-sided tape (run a bead of silicone along the wall, and position the double-sided tape to the edge of the trim that will stick to the ceiling). The double-sided tape holds the trim in place while the silicone sets.

Concrete panels have become an increasingly popular choice for both residential and commercial cladding. Known for their strength, durability and aesthetic appeal, these panels add a modern touch to any space. Here we address some of the most common questions about concrete panels helping you understand their benefits, uses and key characteristics.

1. What Are Concrete Wall Panels?

Concrete wall panels are prefabricated panels used for interior and exterior wall cladding. They are known for their strength and are made from GFRC concrete mixes and ultra-high-performance materials. Concrete wall panels are versatile, providing both functional and aesthetic advantages and are used widely in architectural designs for homes, offices and public buildings. Our panels come in a range of finishes, colors and textures making them suitable for modern, industrial or organic design themes.

2. How Are Precast Concrete Panels Made?

Precast concrete panels are manufactured in a controlled environment before being transported to the construction site. The process begins with creating a mold that matches the desired shape and dimensions of the panel. Concrete, reinforced with glass fibers (GFRC) is then poured into the mold and left to cure under specific conditions to optimize strength and durability. This factory-controlled setting ensures quality, consistency and less waste, which makes precast concrete panels a sustainable choice.

3. How Thick Are Concrete Wall Panels?

Concrete wall panels vary in thickness based on the application. Panels, like FLOAT’s ultra-thin designs, can be as slender as 13mm, providing a lightweight yet durable solution for decorative wall cladding. For exterior or structural applications, thickness may range from 25mm to over 50mm to meet added insulation and strength requirements. This flexibility allows concrete wall panels to suit diverse architectural needs, from sleek interior finishes to robust exterior facades.

4. How Strong Are Concrete Wall Panels?

Concrete wall panels are incredibly strong, offering high resistance to impact, fire and weather. With materials such as GFRC, they achieve structural integrity without excessive weight. The strength of these panels often exceeds 5,000 psi, which makes them suitable for high-stress applications in commercial buildings and industrial settings. The durability and longevity of concrete panels make them a preferred choice for both durability and aesthetic purposes.

5. What Are the Benefits of Precast Concrete Panels?

Precast concrete panels offer numerous benefits:

• Quality Control: Manufactured in a controlled environment, these panels achieve consistent quality and durability.
• Efficiency: Precast panels speed up construction timelines, as they are pre-made and simply need to be installed on-site.
• Durability: Resistant to weather, fire and impacts, they are suitable for both interior and exterior use.
• Sustainability: Many manufacturers incorporate recycled materials and controlled production reduces waste.
• Customization: Available in various colors, textures and finishes. Precast panels can meet the unique aesthetic needs of a project.

6. Can Concrete Panels Be Insulated?

Yes, concrete wall panels can be insulated. Insulation materials can be applied on the back of the panels or incorporated into the design to improve thermal performance. Insulated concrete wall panels reduce energy costs by minimizing heat loss or gain, making them ideal for buildings where energy efficiency is a priority. Some precast panels integrate insulation layers, which combine structural concrete, insulation, and an aesthetic outer layer for a single, high-performance wall solution.

7. Are Concrete Panels Expensive?

Concrete panels vary in price depending on factors like size, thickness, finish and customization. In general, precast concrete panels can be cost-effective compared to traditional on-site pouring due to reduced labor and faster installation. While initial costs may be higher, the durability, low maintenance and energy-saving potential of concrete panels offer excellent long-term value. High-quality decorative panels pricing can vary, though prices may fluctuate based on custom specifications.

8. What Size Is a Concrete Panel?

Concrete panels come in a range of sizes to suit different applications. Standard sizes for wall panels are usually around x600mm or 900x900mm, but custom sizes can be manufactured based on specific project requirements. Smaller decorative panels are also available for detailed work or accent walls, and larger panels are used for expansive exterior cladding.

9. Are Concrete Panels Eco-Friendly?

Concrete panels are increasingly recognized for their eco-friendly benefits. Precast production methods reduce waste and energy use, as materials can be recycled, and water is often reused during production. Additionally, concrete's durability extends the lifecycle of buildings, and its thermal mass properties improve energy efficiency, reducing heating and cooling needs. Some manufacturers, including FLOAT, integrate sustainable practices and use recycled aggregates, making concrete wall panels a greener choice for construction.

10. Can You Glue Paneling to Concrete Walls?

Yes, paneling can be glued to concrete walls, but it requires special adhesive designed for concrete surfaces. First, the concrete wall should be clean and dry, as dust or moisture can interfere with adhesion. Polymer-based adhesives work well for attaching paneling to concrete, providing a secure bond that resists moisture and temperature changes. For large-scale installations, mechanical fasteners may be used in addition to adhesive to ensure stability. 

More about FLOAT concrete wall panels

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