5 Things to Know Before Buying Hard Roll Up Manual Tonneau Cover
Jun. 30, 2025
What to Look for When Buying a Tonneau Cover - Truck2go
If you're a truck owner, you know that your vehicle is more than just a mode of transportation—it's a workhorse, a helper, and a companion for countless tasks. Whether you're hauling tools for a weekend project, carrying gear for a hunting trip, or transporting supplies for a side job, your truck is always ready to step up. That's why picking the right tonneau cover is crucial. At Truck2Go, we understand that your truck is a vital part of your life, and choosing the right tonneau cover can enhance its utility and protect your investments. Here’s what to look for when buying a tonneau cover, and why it matters for truck owners like you.
If you want to learn more, please visit our website.
1. Understand Your Needs
Truck buyers are a different breed. Unlike those who might choose a car based on style or luxury, you’re selecting a truck for its practicality and versatility. Your truck serves as a tool for various tasks—whether that’s hauling materials for a project, carting gear for your hobbies, or simply being a reliable workhorse for everyday tasks. This means your tonneau cover should be chosen with these practical uses in mind.
Assess Your Requirements: Before you start shopping, think about what you need from your tonneau cover. Are you looking for something to protect expensive tools from the elements? Do you need easy access to the bed while still keeping your cargo secure? Or perhaps you want a cover that enhances the aesthetic of your truck? Identifying your key requirements will help narrow down your options and ensure you get the most value from your purchase.
2. Types of Tonneau Covers
There are several types of tonneau covers, each designed to meet different needs. Here’s a rundown of the most common types:
- Soft Roll-Up Covers: These are made from durable fabric and can be rolled up for easy access. They’re generally more affordable and provide decent protection against the elements. They’re ideal for those who need quick and flexible access to the truck bed.
- Hard Folding Covers: These offer better security and protection compared to soft covers. They fold up in sections, allowing you to access part of the bed while keeping the rest covered. They’re a good choice if you need a balance between security and accessibility.
- Retractable Covers: These cover the truck bed by retracting into a canister. They provide excellent security and are easy to use, but they can be more expensive. If you frequently need to access your truck bed but want robust security, a retractable cover might be the right fit.
- Top-Mount Hard Covers: These are built from hard materials and mount on top of the truck bed rails. They offer strong protection and are typically very durable. They’re perfect for those who need heavy-duty protection and don’t mind a more permanent installation.
3. Consider Material and Build Quality
The durability of a tonneau cover largely depends on the material used. Here’s a quick guide:
- Vinyl and Fabric: These materials are often used in soft roll-up covers. They are weather-resistant but may not provide as much protection against theft.
- Aluminum and Steel: Hard folding and retractable covers often use aluminum or steel. They are more robust and secure, making them suitable for heavy-duty use.
- Fiberglass: Some high-end hard covers are made from fiberglass. They offer a sleek appearance and excellent durability, but they can be more expensive.
Check the build quality and warranty offered. At Truck2Go, we pride ourselves on offering tonneau covers that are both reliable and backed by industry-leading guarantees. Our covers are designed to withstand the toughest conditions and provide lasting protection.
4. Installation and Fit
An easy-to-install tonneau cover saves you time and hassle. Look for covers that are designed to fit your truck model precisely. Generic covers may not offer the best fit, which can lead to problems with security and weather protection.
Many tonneau covers come with detailed installation instructions, and some even offer professional installation services. At Truck2Go, we ensure our covers fit a variety of makes and models, offering you peace of mind that you’re getting a product designed for your specific truck.
5. Security Features
For many truck owners, security is a major concern. A good tonneau cover not only protects your cargo from the weather but also from theft.
- Locking Mechanisms: Hard covers often come with built-in locks. Ensure the locking system is robust and easy to use.
- Seals and Gaskets: Look for covers with weather-sealing gaskets to keep moisture out. This is especially important if you’re transporting sensitive equipment or tools.
6. Versatility and Customization
A tonneau cover should work seamlessly with your truck’s existing features. For instance, if you frequently use a ladder rack or need to transport larger items, make sure the cover you choose is compatible with these needs.
At Truck2Go, we offer a range of covers with extensive customization options to match your specific profession, needs, and hobbies. Whether you're a builder needing extra durability or a fisherman requiring weatherproof storage, we have you covered.
7. Affordability and Value
While it’s tempting to go for the cheapest option, consider the value of the cover over its lifespan. A more expensive cover might offer better protection, durability, and features, which could save you money in the long run.
At Truck2Go, we offer a variety of tonneau covers that cater to different budgets and needs, ensuring that you get the best value for your money without compromising on quality.
8. Warranty and Customer Service
Finally, choose a company that stands behind its products. A strong warranty and good customer service can make a big difference if you encounter any issues. At Truck2Go, we offer an industry-leading guarantee and expert advice to ensure you’re fully satisfied with your purchase.
Conclusion
Choosing the right tonneau cover is essential for maximizing the utility of your truck. By considering your specific needs, the type of cover, material and build quality, installation ease, security features, versatility, and overall value, you can find a cover that enhances your truck’s performance and protects your cargo. At Truck2Go, we’re here to help you make the right choice with our comprehensive range of reliable tonneau covers and expert support. If you’re interested in partnering with us or have any questions, click the "contact us" button and let’s connect!
Your truck is more than just a vehicle; it’s a vital part of your life. Choose a tonneau cover that respects that and gets the job done right.
Best Hard Tonneau Covers (Tested & Reviewed) () - Automoblog
Best Hard Tonneau Covers Summary
- Based on factors like convenience and durability, the best hard tonneau covers are the GatorTrax, Retrax PowertraxPRO, UnderCover SE, Gator Recoil, BAKFlip G2, and Retrax EQ.
- A hard tonneau cover is useful for protecting your truck bed items from thieves and inclement weather. You may also find that a tonneau cover reduces wind noise.
- Hard tonneau covers range between $700 and $3,000, depending on the brand and type. Retractable covers are generally more expensive than one-piece and folding hard options.
- We’ve tested the best hard tonneau covers on the market and consulted with pickup truck experts to ensure the best possible recommendations. In this review, we suggest a variety of top-rated hard tonneau covers.
Hard Tonneau Covers & Our Testing Process
The tonneau covers here went through two rounds of reviews. We started by searching retailers like RealTruck, Amazon, and Advance Auto Parts for top products, looking at materials, price, customer reviews, and tonneau cover style.
After this initial round of research, we then ordered the hard tonneau covers that appear below. Here are the trucks we used as test vehicles:
- Toyota Tacoma (Standard Cab) with a 6.0-ft., 2.0-in. bed.
- Toyota Tundra with a 5.0-ft., 7.0-in. bed.
- Nissan Frontier Crew Cab with a 5.0-ft. bed.
- Chevy Colorado with a 5.0-ft. bed.
- Toyota Tundra with a 5.0-ft., 7.0-in. bed.
- Chevrolet Silverado Trail Boss with a 5.0-ft., 8.0-in. bed.
- Chevrolet Silverado with a 6.0-ft., 9.0-in. bed.
After installation, we tried each cover’s features and then left it on the test truck to learn how it would hold up over time. Hit the “show more” arrow if you would like to see our full testing methodology, including how we scored each hard tonneau cover on this list.
What Is The Best Hard Tonneau Cover?
After performing hands-on product testing, our review team determined that the best tonneau covers on the market in are the GatorTrax, BAKFlip G2, Truxedo Sentry CT, Gator EFX, UnderCover SE, Retrax PowertraxPRO XR, Gator Recoil, and the Retrax EQ.
#1: Best Hard Tonneau Cover Overall: GatorTrax
GatorTrax Fast Facts
- Cost: From $1,600.
- Style: Retractable.
- Material: Composite.
- Warranty Length: One year.
The GatorTrax separates itself from other retractable tonneau covers, as it can lock in any position (most standard retractable tonneau covers only permit locking every 12 inches). Sealed ball bearings ensure your tonneau cover will never freeze shut and require no maintenance.
You can see how the GatorTrax performed in each of our testing categories below:
Pros
- Lockable with a key in any position.
- Comes with a sleek matte finish.
- No drilling is needed for installation.
Cons
- Relatively unclear installation instructions.
Our Experience With The GatorTrax
The written instructions were frustrating to decipher, but the overall installation process was not too difficult once we figured out which parts went where. There aren’t many components, so the main issue is making sure that parts are correctly positioned and aligned. We found this to be the case with every tonneau cover that we tested.
The GatorTrax is challenging to install because it is heavy. Installation is possible with a single person, but we recommend seeking assistance. Once installed, the GatorTrax sits flush with the truck bed and is one of the smoothest retractable covers we’ve tested.
What Customers Are Saying About The GatorTrax
RealTruck Review Score: 4.5 out of 5.0 (around 1,000 reviews).
Most customers seem to love the GatorTrax, and online reviews reflect this. A commonly noted feature by reviewers is the easy installation, with some saying it took them as little as 30 minutes. However, this didn’t quite line up with our experience.
One reviewer chose this tonneau cover for its waterproof design. This claim was put to the test using a water hose sprayed along the seams of the cover. The reviewer claims their truck bed was bone dry afterward.
#2: Best Hard Folding Tonneau Cover: BAKFlip G2
BAKFlip G2 Fast Facts
- Cost: From $1,100.
- Style: Folding.
- Material: Aluminum.
- Warranty Length: Three years.
The BAKFlip G2 is a folding tonneau cover that can be flipped up against the cab to allow for full bed access. It is constructed from aircraft-grade aluminum panels with a powder-coated black finish for increased UV resilience.
The edges of the G2 are lined with EPDM rubber seals to keep out the rain. Built-in drainage channels along the sides of the cover also help keep your truck bed dry.
Overall, the BAKFlip is a good option for those in need of an easy-to-use hard tonneau cover that can provide full bed access without being removed. You can see how the BAKFlip G2 performed in each of our testing categories below:
Pros
- Easy installation.
- Prop-up capabilities for large cargo.
- Strong materials with weight tolerance up to 300 lbs.
Cons
- Expensive.
Our Experience With The BAKFlip G2
The BAKFlip G2 was installed very quickly onto our test truck. However, certain trucks without square bed rails will require additional steps to ensure that this tonneau cover rests evenly.
Once installed, the G2 sat flush with the truck bed for us. This cover latches in several positions, and the locking mechanism is fluid and responsive.
What Customers Are Saying About The BAKFlip G2
RealTruck Review Score: 4.5 out of 5.0 (over 1,800 reviews).
While most reviewers mention that the G2 is exceptionally easy to install, there are some negative reviews that claim the opposite. There are also some (relatively few) who complain about quality control, so difficult installation may be a result of faulty parts.
Reviews about waterproofing are mixed, with most claiming that it is effectively water-tight, while others say that their G2 tonneau cover leaks, especially at the tailgate as it ages.
If you’re looking for something more durable and don’t mind spending more, the BAKFlip MX4 hard-folding truck bed tonneau cover is a similar alternative. This cover has four folding sections instead of three, has a higher surface weight tolerance (up to 400 lbs.), and is compatible with the BakBox storage box. The MX4 is one of the best tonneau covers overall, regardless of style and type.
#3: Best Roll-Up Hard Cover: Truxedo Sentry CT
Truxedo Sentry CT Fast Facts
- Cost: From $1,400.
- Style: Roll-up.
- Material: Aluminum and canvas.
- Warranty Length: Five years.
Constructed with aluminum slats and durable woven canvas material, the Truxedo Sentry CT is a hard-top roll-up tonneau cover. Unlike a folding cover, the Sentry CT allows for full truck bed access. Compared to soft rolling covers, this tonneau cover offers reliable protection against thieves.
Here is how the Truxedo Sentry CT performed in our tests:
Pros
- Low profile.
- Simple installation.
- Canvas material reinforced with aluminum.
Cons
- Expensive.
- Takes time to unroll (longer setup compared to folding and retractable models).
Our Experience With The Truxedo Sentry CT
As with the majority of tonneau covers, we found the written instructions for the Truxedo Sentry CT difficult to follow. The illustrations aren’t the best at portraying the steps. However, installation videos on RealTruck’s website show the process clearly.
The Sentry CT installation process uses slightly different parts depending on your truck, but the general steps are the same for all vehicles: clamps secure the side rails, and the Sentry CT is attached to the cab end using two screws.
Low Profile & Durable
Once installed, what differentiates the Sentry CT from many other covers is the low-profile design. This cover is nearly flush with the bedrails, providing a sleek appearance and improved aerodynamics.
The other thing that makes this cover stand out is that it is a hard roll-up cover. Many roll-up tonneau covers are soft, which means they aren’t very secure against theft. This cover combines the appearance and convenience of a roll-up cover with the durability of a hard tonneau cover.
What Customers Are Saying About The Truxedo Sentry CT
RealTruck Review Score: 4.8 out of 5.0 (over 190 reviews).
Reviewers confirm that the Truxedo Sentry CT is simple to use and install. Many like it because of the appearance, noting (as we have) that it sits flush with the truck bed. And despite the soft appearance, this roll-up tonneau cover is strong enough to protect against theft.
Lastly, RealTruck gets praise in the review section for customer service. Some reviewers say they received the wrong components or had trouble deciphering the instructions, but that customer service is quick, friendly, and helpful.
#4: Best Budget Hard Tonneau Cover: Gator EFX
Gator EFX Fast Facts
- Cost: From $600.
- Style: Folding.
- Material: Aluminum.
- Warranty Length: Limited lifetime.
You can see how the Gator EFX performed in each of our testing categories below:
Pros
- Relatively inexpensive.
- Durable construction.
- Simple installation.
Cons
- It can leak at the tailgate.
Our Experience With The Gator EFX
The Gator EFX is a relatively simple installation. Like other tonneau covers, however, the written instructions are not especially helpful. Once assembled, the Gator EFX latches securely into place.
Some Potential Concerns
We found that the slam latches on the EFX don’t align perfectly. The cover can wiggle some to the left and right, which can prevent the latch on one side from engaging. For this reason, we deduct some points for ease of use, as you’ll need to wiggle this cover to make sure the latches are correctly engaged each time.
The Gator EFX is built with aircraft-grade aluminum slats topped with a powder coat finish and includes thick EPDM rubber seals. The rubber is so thick that we found it did not sit completely flush with the truck bed in some places.
What Customers Are Saying About The Gator EFX
RealTruck Review Score: 4.5 out of 5.0 (over 3,000 reviews).
Most reviewers are pleased that this low-cost truck cover works so well. It is easy to install and allows for minimal water intrusion when properly fitted. Owners of the EFX like the appearance and the light-yet-durable design.
Reviewers mention that this hard tonneau cover is not completely waterproof. Some have pointed out that if you have a truck bed liner installed, the Gator EFX may not seal perfectly unless you first trim back the liner.
#5: Best One-Piece Hard Tonneau Cover: UnderCover SE
UnderCover SE Fast Facts
- Cost: From $1,200.
- Style: Single piece.
- Material: ABS composite.
- Warranty Length: Three years for structural, one year for parts, and one year for hardware.
The UnderCover SE is a good pick for those who want to keep items in their truck bed dry and secure. According to most user reviews, this one-piece cover is effectively waterproof.
The single-piece truck cover has raised rib styling for improved aerodynamic performance and is highly durable thanks to its X-frame and ABS composite structure. With its distinct black-matte finish, the SE plays well with most truck colors and models and is available in a smooth finish for custom painting.
As an added bonus, the UnderCover SE also comes with an LED lighting system. You can see how it performed in each of our testing categories below:
Pros
- Easy installation and operation.
- Lightweight, durable materials.
- Built-in LED light system.
Cons
- May scratch easily.
- Expensive.
Our Experience With The UnderCover SE
The one-piece design makes the UnderCover SE tonneau cover ideal for keeping rain out of your truck bed. The composite material is flexible yet durable, sealing around the truck bed. This tonneau cover locks with a key and the rigid design makes for good protection against thieves.
Installation Notes
One drawback of this cover is that there are a few more installation steps than many of the other covers we’ve tested. Instead of using two mounting brackets (one on each side of the truck bed), the UnderCover SE has four pieces that need to be attached to the side rail. For some truck makes and models, there are six pieces. Additionally, there are struts that must be fitted into place.
Because of the pneumatic struts, the UnderCover SE is easy to raise for truck bed access. However, due to this design, you can’t access the truck bed near the cab from the side.
What Customers Are Saying About The UnderCover SE
RealTruck Review Score: 4.7 out of 5.0 (over 200 reviews).
Reviewers praise the UnderCover SE for its relatively low cost and solid build quality. Many say this truck bed cover is easy to install and very good at keeping out water. A few reviewers have complained about leaks, but others suggest this may be a result of improper installation. It must be perfectly aligned along the bed rails to form an effective seal.
There are a few who dislike the locking mechanism, saying that a two-lock system is a more secure alternative. Another issue some have with this hard tonneau cover is that it is not weight-bearing.
#6: Best Automatic Retracting Cover: Retrax PowertraxPRO XR
Retrax PowertraxPRO XR Fast Facts
- Cost: From $2,950.
- Style: Retractable.
- Material: Aluminum.
- Warranty Length: Limited lifetime.
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Here is how we rated the PowertraxPRO XR:
Pros
- Automatic operation.
- Strong aluminum construction with a 500 lbs. weight tolerance.
- T-slot system that allows for additional accessory installation.
- Excellent RealTruck customer support.
Cons
- Expensive.
- Lengthy installation process.
Our Experience With The PowertraxPRO XR
Out of the box, we had some difficulty assembling the PowertraxPRO. Though there aren’t many parts, the included instructions don’t seem to differentiate between Retrax models. The instructions we had referred to a lever that didn’t exist on our model.
Fortunately, RealTruck offers some of the best customer support we have encountered. Especially impressive in the age of long trees and hold times, any time we call RealTruck with an issue, we are quickly connected with a representative who is familiar with the products. We’ve never been on hold for more than a minute with RealTruck.
Installation Notes
The PowertraxPRO must connect to your battery to power the automatic operation. This requires that you get underneath your truck to route wires from the truck bed to the engine bay. While this step isn’t technically complicated, it can be physically difficult (you may also need to use jack stands).
Once wired, the PowertraxPRO functioned smoothly and seamlessly. The automatic retraction is fairly quick. However, we did notice that it did not fully extend, leaving a ¼-inch space to the tailgate. We could gently tug on the cover to fully close it, though it was annoying that it wouldn’t close fully with the automatic operation.
Durability and visual appeal are areas where this truck bed tonneau cover stands out. It’s built with aluminum slats with a weight tolerance rated at 500 lbs. This cover is also backed by a RealTruck lifetime warranty.
MX & XR Models
RealTruck offers two PowertraxPRO models, the MX retractable tonneau cover and the XR, seen here. Besides costing about $150 more, the XR model includes T-slots. These are openings in the side rails that allow you to attach additional accessories to your truck bed, such as a truck rack.
We installed a work truck rack on this tonneau cover, and it was easy to do. However, we did notice that if the clamps were overtightened, it prevented the PowertraxPRO from operating, so you’ll need to take care when attaching any accessories. If the side rails are too heavily compressed, they can hinder automatic retraction.
What Customers Are Saying About PowertraxPRO XR
The PowertraxPRO is a fairly new product, and there are not yet many online reviews on the RealTruck website. However, early reviews for the PowertraxPRO are positive.
#7: Best Budget Retractable Tonneau Cover: Gator Recoil
Gator Recoil Fast Facts
- Cost: From $900.
- Style: Retractable.
- Material: Aluminum.
- Warranty Length: Two years.
Retractable hard tonneau covers are some of the easiest to use, and the Gator Recoil is no exception. It features a quick-release hatch and a springless, ball-bearing retraction design that reduces the likelihood of parts failure. Consider this option if you need a retractable cover but are trying to keep your budget at around $1,000.
The matte black powder-coated aluminum slats retract into a small canister, allowing for full bed access. This versatile truck bed tonneau cover can be partially retracted to the second latch stop, which can be positioned anywhere along the truck bed. Finally, this cover increases security, as it cannot be retracted if the tailgate is locked.
You can see how the Gator Recoil performed in each of our testing categories below:
Pros
- Additional security with added locks.
- Compacts on its own.
- Sturdy materials.
Cons
- Expensive.
- Installation can be difficult.
Our Experience With The Gator Recoil
The Gator Recoil took us longer to install than the average tonneau cover.
On the one hand, it offers customizable locking points, but this also means extra installation steps. The clamps that secure the side rails to the truck bed are better integrated into the overall design of the tonneau cover. The result is a harder-to-install cover that is a little more secure and stable once finally set up.
Besides a difficult installation, we have little negative to say about the Gator Recoil. The slam latches work perfectly, and the components are well-made. We did notice that some of the rubber stripping was bent out of the box, but this ultimately flattened out once we secured all the necessary bolts.
What Customers Are Saying About The Gator Recoil
RealTruck Review Score: 3.9 out of 5.0 (around 800 reviews).
Reviewers like this hard rolling cover because it looks good and is affordable for a retractable option. For most, it works well and is worth the cost. However, some complain about a challenging installation process and question how weather-resistant this hard tonneau cover really is.
#8: Best High-End Tonneau Cover: Retrax EQ
Retrax EQ Fast Facts
- Cost: From $3,200.
- Cover Type: Retractable.
- Material: Aluminum.
- Warranty Length: Five years.
The value of the Retrax EQ may depend on how useful you find the automatic retraction feature. If you have problems opening and closing your tonneau cover or just want a more convenient option, an automatic cover makes a lot of sense.
Below is a rundown of how the Retrax EQ performed in each of our testing categories:
Pros
- Built-in bed lights.
- Automatic operation.
- Ultra low-profile design.
Cons
- Expensive.
- Difficult to install.
Our Experience With The Retrax EQ
Installing the Retrax EQ was time-consuming, at least compared to other tonneau covers. The beginning installation steps are simple and similar to other tonneau covers (the side rails attach to the truck bed using metal clamps). Overall, you don’t need to be a trained mechanic—just be ready to spend a day on the project.
Because the Retrax EQ is automatic, finishing installation requires routing cables from the Retrax EQ to the battery and connecting a control module to your truck’s electronic system. Routing the power cables is straightforward but physically demanding, as it requires working underneath your vehicle and reaching into cramped spaces.
The instructions for connecting the control module differ depending on your specific vehicle. You are not required to strip any wires, but you may need to remove some plastic paneling to access the interior wiring. The control module plugs into existing outputs, which may require working in those cramped spaces once again.
Automatic Operation
Once the setup was complete, we were able to get the Retrax EQ operational. Using our keyfob, we could automatically open and close the tailgate. Opening and closing were seamless (if a little slow). The cover sits almost entirely flush with the truck bed when fully closed.
Automatic operation aside, the Retrax EQ is among our favorite retractable covers for its design, stability, and smooth operation.
What Customers Are Saying About The Retrax EQ
The Retrax EQ is a relatively new product and doesn’t have many online customer reviews.
However, the initial reviews are positive, with one saying they felt customer support from Retrax was quick via . Another customer mentioned that the quality of the Retrax EQ was higher than they had originally expected.
Hard Tonneau Truck Bed Covers: Buying Guide
The first thing to know about hard tonneau covers is that they are model-specific, be it if you have a full-size truck like a Ford F-150 or a Ram or a smaller truck like a Toyota Tacoma or GMC Canyon.
Tonneau covers form a seal over your truck bed and are individually sized to ensure proper fitment. Before purchasing any tonneau cover, make sure you are selecting the right size for your particular truck bed and consider the level of utility your truck needs to maintain.
“When it comes to considering a tonneau cover, the primary factors are the intended use and cargo protection needs,” says Paul Knoll, marketing director for AmericanTrucks. “For those frequently hauling gear, tools, or other valuables in their truck bed, a tonneau cover provides excellent security and weather protection.”
Compare Hard Tonneau Covers
What Is a Hard Tonneau Cover?
Hard Tonneau covers are a type of truck bed cover usually made of aluminum or composite material. Due to the sturdy materials and rigid design, hard truck bed covers offer more security from theft or unwanted access than soft or vinyl covers.
How Much Does a Hard Tonneau Cover Cost?
Hard tonneau cover prices vary depending on your truck bed size, the quality of materials, and the type of cover you choose. Hard tonneau covers in the $300 to $500 range exist, but we couldn’t find any worth recommending due to poor material quality and reputation.
Our “budget” cover, being around $700, may seem like an oxymoron, but, in reality, this is a low cost for a good-quality hard tonneau cover. Typically, folding covers are less expensive than retractable and one-piece covers. Below are the lowest, highest, and average costs of hard tonneau covers we recommend:
Is a Hard Tonneau Cover Worth it?
When deciding if a hard tonneau cover is worth it, keep in mind they provide excellent protection against theft and keep the valuables stored in your truck bed secure. Imagine traveling down the road with all your cargo exposed to rain, snow, dust, and road debris, or even worse, you return to your parked truck to find your cargo stolen. Hard tonneau covers can prevent you from having to deal with these sorts of headaches.
We spoke to Hunter Gill, owner of TEQ Customs, a North Carolina-based retailer focused on aftermarket truck accessories. Here’s what he had to say about tonneau covers:
“Tonneau covers are more beneficial for protecting the things in your [truck] bed rather than the bed itself. The truck bed itself is pretty durable from the factory… but if you do carry around things you don’t want exposed to the elements, or anything valuable back there, a tonneau cover is a great option to keep that stuff safe.”
Types of Hard Truck Bed Covers
Broadly speaking, there are three common designs for hard tonneau covers: one-piece, folding, and retractable. Knoll explained the advantages of different types of covers:
“Tri-fold or roll-up covers offer easy access, while hard folding or retracting models provide maximum security,” he said. “Climate and weather conditions also play a role—if you live in an area with heavy rain or snow, a hard cover may be preferable for its durability and complete sealing.”
Hard One-Piece Tonneau Cover
A one-piece hard tonneau cover consists of a single slab of plastic or fiberglass. These typically have hydraulic struts that allow you to lift and close the cover like a trunk.
One-piece covers are typically well-sealed, offering excellent weather protection. They are also the most secure type of tonneau cover. However, a drawback of this type of cover is that it does not allow full access to the truck bed.
Hard Folding Tonneau Cover
These covers fold up usually in a tri-fold or a quad-fold fashion. Depending on the specifics of the design, this type of cover may block your rear window when folded up. These covers offer better bed access than one-piece covers but typically (though not always) prevent full bed access.
Retractable Tonneau Cover
Retractable tonneau covers roll up or fold into a small storage compartment behind the cab. These are often the most expensive type of tonneau covers, but they do allow access to most of your truck bed when fully retracted.
Is a Soft or Hard Tonneau Cover Better?
Most of the time, the biggest difference between hard and soft truck bed covers is the fact that soft tonneau covers are usually significantly cheaper than their counterpart. Below, we delve into the pros and cons of each style of tonneau cover.
Hard Tonneau Covers
The primary advantage of a hard tonneau cover over a soft cover is that hard covers are much more durable. They are likely to last longer and so can be less expensive in the long run. Another advantage of a hard cover is that you can set things on top of it, providing an additional workspace that some truck owners appreciate.
“The hard tonneau covers are going to protect better against impacts,” Gill said. “They have a greater chance of withstanding something like an impact from a tree or hail and are generally harder to damage than soft tonneau covers.”
Soft Tonneau Covers
Soft tonneau covers are often less expensive alternatives to hard tonneau covers. However, these are less secure as they can easily be ripped open. That said, many hard tonneau covers can also be opened by a dedicated thief, though it takes a little more effort.
Does a Hard Tonneau Cover Improve Gas Mileage?
Some claim that hard tonneau covers can improve gas mileage by as much as 10 percent because they reduce wind drag and improve a truck’s aerodynamic profile.
How To Install a Hard Tonneau Cover
Although there are several different styles of hard tonneau covers, generally, the installation process for folding, retractable, and tri-fold truck bed covers is standard. Since hard retractable covers are slightly heavier than folding or hard rolling ones, having a friend help install a hard truck bed cover is a good idea.
Below are the steps needed to install a hard tonneau cover on your truck:
1. Check compatibility
First, lay out all of the parts that came with your truck bed cover and make sure the clamps and other parts are compatible with your bed liner and rails. You may need to make a small hole in your bed liner to accommodate clamps or other parts, but this sort of modification is usually unnecessary.
2. Install and clamp cover side rails
With your tailgate open, place one of the two side rails included with your hard cover flush against the truck bed rail with the cab. Secure the side rail in place by using one of the clamps you received with your cover by hooking the underside of the clamp to your bed rail and the top to the cover’s side rail.
Add shims to any gaps between the truck and the bed rail to close the space if necessary.
If you have a short bed, you will have three clamps per bed rail and four for all other bed lengths. Take the remaining clamps and attach them the same way you did the first clamp and be sure to space out the clamps along the bed rail evenly.
Next, install the second cover side rail the same way.
3. Adjust rails and tighten
Your rails should be parallel to each other and as close to the cap as possible; this may require some measuring to ensure a proper fit. If your rails are not level, you can loosen a clamp, apply pressure to the rail, and tighten the clamp. Once you are sure the rails are level and parallel, tighten all of the remaining clamps.
If your kit includes any additional components, such as storage straps or a rod to prop the cover open, install these components before attempting to place the cover on your bed.
4. Install rubber seals
If your tonneau cover is weatherproof, it should include rubber seals to seal the gap between the cover and the cab.
To ensure a tight seal, you should clean this area before applying the seals. Remove the tape covering the adhesive on the underside of the seal and place it between your truck’s bed rails, discarding any excess. Repeat this process on your tailgate and bed rails if your kit includes additional seals.
5. Install cover on the truck
Lastly, place the tonneau cover at the front of your tailgate nearest the cab. Use the clamps to attach the cover to the cover rails. For some tonneau covers, this may require drilling. Once the tonneau cover is secured in place, close the cover and check the alignment.
For retractable covers, it’s a good idea to close and open the cover to make sure the alignment is correct and the cover retracts smoothly. For folding covers, make sure all of the latches align and the cover is adequately supported by the bed rails. Adjust the rails if necessary for proper alignment.
Best Hard Cover For Your Truck Bed: Bottom Line
Our research found that the best hard tonneau cover available in is the GatorTrax, but we also recommend the PowertraxPRO XR, Undercover SE, Gator Recoil, and the BAKFlip G2.
Contact us to discuss your requirements of Hard Roll Up Manual Tonneau Cover. Our experienced sales team can help you identify the options that best suit your needs.
- Best Hard Tonneau Cover Overall: GatorTrax
- Best Hard Folding Tonneau Cover: BAKFlip G2
- Best Roll-Up Hard Tonneau Cover: Truxedo Sentry CT
- Best Budget Hard Tonneau Cover: Gator EFX
- Best One-Piece Hard Tonneau Cover: UnderCover SE
- Best Automatic Retracting Tonneau Cover: Retrax PowertraxPRO XR
- Budget Retractable Tonneau Cover: Gator Recoil
- Best High-End Option: Retrax EQ
Best Hard Tonneau Covers: FAQ
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