Copper wire granulator machine | scrap cable wire recycling machine

A copper wire granulator machine uses pulverization, sorting, and other methods to separate the copper core in waste wires and cables from the outer plastic shell. The separation efficiency of this copper wire recycling machine has reached 99.5%, and the final product can be directly for sale. The scrap copper wire recycling machine adopts a dry separation method and dust removal system with no water and air pollution. The waste copper wire granulator is more and more popular in the cable and wire recycling industries.

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Why need to recycle scrap copper wires and cables?

Every year there are a large number of wires and cables that are eliminated because of the aging of the line, many of these waste cables and wires are copper wires with high recycling value. The copper wires and cables have high copper content and of high purity. The recycling of scrap cable and wire reprocessing becomes a good environmental investment. Scrap cable recycling can also reduce environmental pollution and alleviate the problem of lack of metal resources. The recycled products can be widely used in many areas of the national economy.

Scrap cable wire recycling and stripping methods

Due to the high purity of copper in wires (purity equivalent to electrolytic copper), copper in wires and cables has a high recycling value. At present, there are three common recycling methods, namely incineration, manual stripping, and scrap copper stripping machine removal.

Incineration

The incineration method is to ignite the plastic of the cable, leaving only the copper inside the wire after burning. The disadvantage of this method is that the combustion will cause certain harm to the environment, and it will also cause pollution during the secondary recovery.

Manual stripping method

The manual stripping method can only strip the larger diameter cables and wires. For small wires, there is no way for them to strip. In addition, the efficiency of manual stripping of wires is extremely low, the cost is very high.

Grinding and separating method

This copper cable granulator machine uses a dry method to separate the copper core and plastic. No reagents need to be added during the peeling process. The copper wire is hermetically processed inside the machine, so there is no dust flying. The efficiency of this copper wire recycling machine is very high, the output is 100- kg per hour, which is equivalent to dozens of times of labor.

How does the copper wire granulator machine work?

The raw materials enter the copper wire granulator machine and are crushed by a scrap wire crushing machine first. Then, it separates the outer plastic of the wire from the inner copper wire and breaks it into materials within 3mm. Then, the material enters the conveying system, and the dust collecting fan collects and stores the dust in the collecting bag. After that, the material enters the sieving section, and the air sorter separates the copper and plastic and discharges them from different outlets.

Copper wire granulator machine working video

Structure and composition of the copper wire recycling machine

This copper wire granulator machine is mainly composed of the crushing system, conveying system, dust removal system, specific gravity sorting system, tailing screening system, and control system. Wires with a diameter of less than 20mm can be directly placed in the scrap cable recycling machine for separation without classification.

The following table shows the main parts specification of the SY-600 copper wire granulator machine. The machine material is the standard type and it can be changed according to special demands.

Why do so many people welcome the scrap copper wire granulator?

At present, in addition to dry separation, common separation methods on the market also include wet separation, incineration, chemical reagent, and freeze separation.

However, these methods all have problems such as pollution and high consumption costs. The dry copper wire granulator machine uses a physical method to separate the plastic from the copper wire and does not produce any pollution during the production process. Moreover, you only need to invest in the copper wire recycling machine, and you do not need to invest any capital in the subsequent use. It can be said that this machine solves both the problem of pollution and the problem of high-cost consumption.

Features of the copper cable wire recycling machine

• High separation efficiency

The separation rate of copper and plastic can reach 99.5%, but 3-5% of copper powder and fine copper wires will be lost to the plastic during the sorting process. Our company is equipped with electrostatic cleaning equipment to separate the remaining copper from the plastic again.

• Integrated structure design

Compact structure, and small footprint, the machine can be used after it is placed on the horizontal ground.

• PLC control

Simple and beautiful appearance, one worker can operate.

The cutter of the crushing system adopts the SKD-11 alloy cutter, and the processing hardness reaches HR58 degrees. Under the condition of ensuring high abrasion resistance, certain toughness of the crushing blade can also be guaranteed. The structure is designed as an alternating figure-shaped shear structure. The copper wire granulator machine adopts a water cooling system to avoid material heating and melting caused by long-term work.

One machine can be used to handle multiple sizes of cables without the need for classification.

As an important part of the separation of copper wire and plastic, gravity separation adopts the advanced air suspension separation process, and the vibration frequency and material suspension air supply device can be adjusted precisely according to different materials.

Parameters of the scrap cable wire recycling machine

The SY-400, SY-600, and SY- are the general models of copper wire recycling machines. We also offer other models and provide customized services for special customer needs.

FAQ about copper wire recycling machine

Copper cable wire recycling machine price

Copper cable wire recycling machine price is different from the models, machine configuration, machine materials, etc. We can send the specific quotation according to customers’ requirements.

How to select suitable a copper wire recycling plant?

It is necessary for consumers to take several aspects into consideration when buying a copper wire granulator, such as machine configuration, capacity, supporting machines, reliable equipment suppliers, etc.

Ⅰ. Introduction

Copper wire granulator is a professional copper recycling equipment, which is widely used in the recycling of waste cables such as household appliance wires, car wires, and communication wires. It can process scrap cables into pure copper granules and plastic granules through a crushing system and separation system, and recycled copper can be sold directly. According to different processing capacities, BSGH Granulator copper wire granulators are mainly divided into small cable recycling machines, medium copper granulators, and large copper wire granulators.

Are you interested in learning more about Small Cable Granulator? Contact us today to secure an expert consultation!

In this article, we mainly discuss large models. We call the models with a processing capacity of more than 600KG/H large copper wire granulators. Next, we will introduce them in detail, and by comparing 5 different models, help you quickly choose the one that suits you best.

Ⅱ. The components and basic principle of copper wire granulator

1. Main Components

BSGH Granulator’s large copper wire machine mainly consists of three key systems: crushing system, separation system, and dust collection system. Standard components include the main crusher, air separator, vibrating table, and dust collection device, which are equipped across all models. Additionally, some models feature optional auxiliary equipment such as pre-shredder, magnetic separator, and electrostatic separator. These auxiliary equipment can help you improve recycling efficiency, handle special cables, and effectively increase the recovery rate. Furthermore, we also provide flexible auxiliary equipment customization for any large copper wire granulator to meet your specific needs.

2. Workflow of copper wire granulator

Our large copper wire machine is highly automated. You only need to put the cables into the machine to obtain pure copper particles and plastic particles.

To better separate the copper and plastic, our large copper wire granulators are usually equipped with two or more separation devices such as air separator and small vibration tables. These two separation devices working together can separate 99.99% of the copper in the waste cables, and the final copper particle purity reaches 100%.

Our copper wire granulators working video are as below

Ⅲ. BSGH Granulator Large Copper Wire Granulators

Our large copper wire granulator has various models and complete functions. In this article, we mainly introduce the following 5 large models:

1. BS-F copper cable granulator

BS-F copper cable granulator is the largest and most fully equipped standard model of BSGH Granulator. The complete configuration enables it to recycle almost all kinds of waste cables, including iron-containing cables and thin wires, you don’t need to purchase additional auxiliary equipment. With a drive power of up to 120KW, BS-F can not only recycle waste cables but also efficiently recycle waste radiators and small transformers.

2. BS-F Copper Wire Granulator

BS-F copper wire granulator is a high-capacity device designed for customers who process large quantities of waste cables. Its separating process is completely physical separation without any chemical reaction, so it will not cause copper oxidation and blackening. The final product will be bright, impurity-free, high-quality 100% pure copper particles, resulting in a higher sales price. It can also recycle materials such as radiators and small transformers, fully meeting the diverse recycling needs of customers.

3. ECO cable granulator

Due to BSGH Granulator’s strict quality control, ECO cable granulator has excellent performance. It is the main body of BS-F and BS-F. Its main crusher adopts a high-hardness main shaft and alloy steel blades to ensure excellent crushing effect and no wear during long-term operation. This model is not only cheap but also has high recycling efficiency. It is well received by customers for its super high-cost performance.

4. BS-N135 cable wire recycling machine

The high-end product BS-N135 cable wire recycling machine is one of the most popular models in N series copper wire granulators. This model uses the N series heavy-duty main crusher, which can easily crush various waste wires into small particles. The electrostatic separator helps the BS-N135 cable wire recycling machine minimize copper loss when processing very thin wires, ensuring that almost all copper in the waste cables can be extracted, helping you get more benefits.

5. BS-N130 cable shredder

With the stable performance and low operating cost, BS-N130 cable shredder has become the first choice of many recycling companies and has been widely praised by customers worldwide. Its processing capacity is different for recycling different types of cables.

For example: for recycling 4-6 square wires, the machine capacity can reach 600-800kg/h; for recycling 1.5-2.5 square wires, it can reach 500-700kg/h. The high efficiency and versatility of BS-N130 cable shredder can make your recycling business more efficient and bring you considerable economic income.

Ⅳ. Detailed comparison of BSGH Granulator 5 large copper wire granulators

1. Processing capacity comparison

As we can see from the table above, BS-F copper cable granulator has the highest recycling efficiency, with a processing capacity of -kg per hour, followed by BS-F copper wire granulator, with a processing capacity of -kg. The processing capacity of ECO cable granulator is also relatively high, reaching 800-kg per hour. In contrast, the processing capacities of BS-N130 cable shredder and BS-N135 cable wire recycling machine are slightly lower, at 500-700kg and 400-600kg respectively. Overall, the processing capacity of our N series copper wire granulator shows a clear hierarchy, adapting to the different needs from small enterprises to large factories. Even our smallest model, BS-N135, can process up to 600kg per hour, showing that our large copper wire granulator has good practicality and efficiency. You can purchase a model that suits your production needs, or you can contact us directly and we will provide you with professional recommendations.

2. Components Assembled

Above are the main components of our 5 large copper wire granulators. We can see that the main components that all models have are the main crusher, air separator, small vibration table, and dust collection device. Among them, ECO, BS-F, and BS-F are dual separation system designs, they are all equipped with 2 air separators, 4 small vibration tables, and 2 dust collection devices. The other four models except ECO have pre-shredders, which can pre-shred the waste cables into 5-25CM strips before entering the main shredder, making the best preparation for recycling process. Furthermore, the models equipped with magnetic separators are BS-F and BS-N130, which can process iron-containing cables well. The models equipped with electrostatic separators are BS-F and BS-N135, which have better separation effects when processing very thin wires.

All of our models are customizable. If you need to process special cables or want to improve recycling efficiency, we can flexibly add auxiliary equipment to any large copper wire granulator to meet your needs.

3. Applications

Our large copper wire granulator is widely used, especially in waste wire and cable recycling industry, electronics manufacturing industry, and scrap metal recycling centers.

According to different recycling needs, BSGH Granulator’s 5 large copper wire granulators each have their own unique advantages. BS-F, BS-F, and ECO are suitable for large recycling sites such as the electronic product manufacturing industry, wire and cable manufacturers, and metal recycling centers. BS-F and BS-F are also suitable for environmentally friendly recycling of various electrical equipment. BS-N135 and BS-N130 are more suitable for small and medium-sized recycling sites such as waste cable recycling stations and small wire and cable manufacturers.

4. Cost-Benefit Analysis

Assumption conditions: The raw materials processed (automobile cable), working time (8H), and required workers (2) are the same.

From the table above, we can see that among these 5 large models, the cost of BS-F, BS-F, and ECO is relatively high, but considering their processing capacity and stability, they have a higher return on investment in the long run. BS-N135 and BS-N130 have low purchase costs and relatively low operating costs, which can also help you make money quickly.

Ⅴ. Conclusion

All of our copper wire granulators have their own advantages, and you can choose according to your budget and needs. However, each model has the features of powerful processing capacity, high efficiency, durability, and high safety, which can bring long-term returns to your one-time investment, it is the best solution for waste cable recycling. 

In addition to large copper wire granulators, we have more than 60 models of small and medium-sized copper wire granulators. Whether you are a large recycling company, a small recycling station, or an individual recycler, BSGH Granulator’s copper wire machines are a trustworthy choice. If you need to recycle waste cables, you can contact us anytime, and we are willing to be your reliable partner in recycling business with the greatest sincerity.

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