Powder Coating Booths - Spray Systems, Inc.

Non-Recovery vs. Recovery Powder Coating Booths

Non-Recovery

A non-recovery powder coating booth is outfitted with standard exhaust filters that are designed to collect powder overspray as you work. However, as their name implies, overspray powder cannot be reused once it’s collected by the filters. Additionally, these filters must be periodically replaced as they collect more powder to maintain an even airflow.

Check now

Non-recovery powder coating booths are typically chosen for their lower initial cost, and are a great choice for manufacturers who routinely change colors and powder types. However, for manufacturers that have a high-volume of work, not being able to recover powder coating can result in increased operational costs.

Recovery

Compared to a non-recovery powder coating booth, a recovery powder coating booth is engineered to easily collect powder overspray while in use. Our recovery booths are designed with a cartridge-style filtration system that efficiently captures powder coating overspray, allowing clean air to recirculate back into your plant. This has the added benefit of eliminating the need for an exhaust stack, which often requires expensive air replacement systems.

While recovery booths present a higher initial cost compared to non-recovery models, they are an ideal powder coating booth for heavy-production powder usage. The added savings on powder coating recollection far outweigh the initial cost difference, often making recovery powder coating booths the cheaper long-term option.

A blank sheet of metal does not look appealing nor is it properly protected against external influences such as corrosion or scratches. Powder coating is a process that enhances surfaces both mechanically and visually, by applying powder and curing it. Many everyday objects such as windows, doors, furniture, and facades are being powder coated today. Additionally, powder coatings can also be used for products such as industrial machines or for certain car parts. New innovations also allow nonmetallic surfaces, such as plastic, wood, ceramics or glass, to be finished with powder coatings.

1. Formula: No powder coating is like the other - just like the different requirements for powder coatings. Henceforth, even prior to production, the right recipe is needed. This can be specially adapted according to customers and usage.
 

2. Weighing: In the following step, the ingredients are weighed out correctly into a container. Differences in density and grain size do not play a role for the time being.
 

ZHYAO supply professional and honest service.

3. Mixing: The weighed raw materials are then mixed both horizontally and vertically using a special machine. The speed of the mixing tool and the mixing time are precisely defined.
 

4. Extrusion: The mixture is now melted in the extruder. The aim of the extrusion is to create a homogeneous mass - this is achieved with heat and the shearing forces generated in the machine.
 

5. Cooling: After the mass exits the extruder, it is cooled on a cooling belt and rolled out. The solid mass is then broken up into small chips by a shredder.
 

6. Grinding: In the first step, the now hardened, cooled extrudate is broken into rough chips (10 to 20 mm) and then ground into powder coating in the fine grinding step.
 

7. Sieving: Before the powder leaves the mill, coarse particles and fine parts are filtered out of the mixture using sieves and suction.
 

8. Filling: The finished powder coating is then filled by weight and packaged in airtight containers.

Are you interested in learning more about Powder coating booth(el,it,in)? Contact us today to secure an expert consultation!