What Are the Advantages of Fiber Laser Uncoiler Production Line？

In the current industrial manufacturing, for the convenience of storage and transportation, sheet metal parts are made into coil. In production and use, the coil should be uncoiled and leveled first, and then use fiber laser cutting machine to cut the sheet.

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The coil-fed laser cutting system consists of decoiler, blanking machine, laser cutting machine and automatic stacking device. It’s a flexible coil-fed production line which can be tailor-made to match specific material requirements.The laser blanking line can realize automatic production, which greatly improves the production efficiency and reduces labor costs. At the same time, it also has the characteristics of high efficiency, high precision and convenient operation.

In recent years, with the development of the laser industry and the continuous maturity of the manufacturing system, the coil-fed laser cutting production line has played a huge role in practical applications with its unique advantages and technical characteristics.

Advantages of Coil-fed Laser Cutting Machines

1. Continuous cutting production, high utilization rate. After the coil is uncoiled and leveled, it is fed into the rotary table of the laser cutting machine by the feeder for cutting. With the movement of the worktable, the process of cutting while feeding can be realized, which effectively shortens the cutting time of parts and improves the efficiency of the equipment.

2. The production is flexible and can respond to the changing needs of production at any time. When the required parts are changed, the two-dimensional graphics can be modified through the programming software, and the required parts can be cut without changing the hardware structure of the equipment. Laser blanking lines have the flexibility to manufacture different products.

3. It has the function of automatic typesetting to reduce the generation of excess waste. The cutting host system itself has the function of automatic typesetting, and it can be produced at any time according to the spare parts needed temporarily. The required parts are simulated and automatically arranged on the computer, so as to reduce the generation of waste as effectively as possible and reduce the production cost.

4. Low processing cost. The production process is automated, which effectively reduces labor costs. The use of laser cutting machine has less consumables and high material utilization rate, thereby further reducing the cost of the entire production line.

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Technical Features of Coil Laser Cutting Production Line

1. The coil-fed laser cutting machine adopts a professional system to control the motor synchronization. During processing, the cutting table is synchronized with the uncoiling servo feeding and runs at the same speed to realize the cutting of coiled sheets.The thickness of the coil laser cutting machine produced by Senfeng can reach 14mm, and it is the first to apply this exclusive technology to actual production.

2. The straightening wheel of the leveling machine is made of bearing steel, and the surface is thickened and electroplated, which is durable and wear-resistant. The operation is simple and convenient, all the straightening wheels are geared, and have their own backup pressure wheels, which can effectively enhance the rigidity of the straightening wheels and improve the quality of the straightening.

3. The reclaiming structure of the laser blanking line is to use a reclaiming manipulator with an electromagnetic chuck to sequentially grab the finished sheets sent to the reclaiming position and place them on the lifting stacking table, and stack them neatly. The remaining waste is sent to the waste collection box at the end of the blanking line by the conveying mechanism.

In current industrial production, in order to facilitate transportation and storage, boards are harvested into rolls. During production and processing, the coil material is uncoiled and leveled to form a sheet metal, which is then imported into laser cutting equipment for cutting. The coil laser cutting production line, also known as the coil laser cutting machine, is mainly composed of a CAD/CAM programming system, an automatic unwinding and leveling system, a servo automatic feeding system, and a laser cutting system. It can operate according to the plan, greatly improving production efficiency, reducing labor burden, reducing production costs, and occupying less land. It has the characteristics of high efficiency, high precision, low cost, and easy operation.

The FC series of SC SHENCHONG Blanking Production Line is a high-end coil laser cutting machine that solves the problem of metal coil uncoiling, cutting, and palletizing. It is designed with full process automation, including uncoiling, leveling, cutting, cutting, and palletizing, achieving full process automation. It can continuously cut and produce, saving time, materials, and labor.

The fully automatic Steel Coils Laser Metal Cutting Machine with Decoiling and Levelling breaks the traditional processing method, and can simultaneously realize the four functions of raw material leveling, feeding, cutting, and unloading.

The innovative design of the unique hydraulic uncoiler allows the weight of the coil to reach 8T/10T/15T in a single feeding, breaking through the tonnage limitations of traditional feeding equipment. After uncoiling the coil, it is leveled using a quadruple 9-roll leveling machine/quadruple 11-roll leveling machine to fully release the stress on the sheet, making it smoother and providing a better cutting experience. Innovative research and development of laser cutting heads with high cutting efficiency and wide processing range, capable of batch processing various types of coils such as carbon steel coils, galvanized coils, and stainless steel coils.

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