What you have to know about the manufacturing process ... - LinkedIn

It is well known that manufacturing processes are designed to transform various raw materials through various processes into finished products that meet the required quality and safety requirements.

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In order for manufacturing to be competitive, it is important that materials are costed and that the end product is manufactured and stored as profitably as possible.

The manufacturing process is an important part of the manufacturing enterprise, but what exactly is the manufacturing process for the major industrial racking components? How are the beams and columns that make up the structure of a storage system primarily manufactured?

Industrial racking raw materials

Within the case of industrial racking, knowledge of the raw material (in this case steel) is key, as it provides the basis for using the appropriate quality of raw material for each product.

In order to manufacture storage system components and according to each of their requirements, different grades of steel are used according to the following standards.EN : Hot rolled steel products for structural use.EN : Continuous hot-dipped coated steel flat products. Technical conditions of supply.EN : Hot rolled flat products made of high elastic strength steel for cold forming.EN : Mild steel strip, uncoated for cold forming.

Profiling process

At this stage, by strictly controlling the dimensions of the profiles, the machines that produce rolled steel with advanced, robust and versatile technology will help to ensure that the product is always within the established quality parameters.

In a high quality and demanding profiling process, a complete list of dimensions must be defined for each manufactured item (in this case beams and columns) and constantly checked during each production order.

Each critical measurement must be controlled to ensure the correct behavior of the product under installation assembly and load application.

In this part of the process, some industrial shelving manufacturers implement a traceability process in their components, using serial numbers to identify each component, making it unique and easy to identify.

Welding process

Welding between the beam profile and the connectors is one of the key components of an industrial racking system. Automated manufacturing systems provide uniform welds and excellent surface finishes.

Subsequently, any possible defects in this operation are discounted if all welded components are subjected to final control.For industrial racking systems, the welding process must comply with the ISO -2 requirements for the quality of fusion welding of metallic materials. Surface treatment of rack components

Beams, columns and frames must best suit the customer's needs, product characteristics and/or environmental conditions. Therefore, columns and beams may have one of the following finishes.

Pre-galvanized upright.

For those parts that are more difficult to replace, such as uprights and parts that are more susceptible to scratches. The pre-galvanized finish ensures optimal resistance.

Lacquered.

The crossmember can be both pre-galvanized and painted, thus increasing the visual contrast with the uprights and diagonals and thus facilitating the work of the forklift operator.

If the beams and some other accessories require a painted finish, an automated process is implemented where they receive a treatment with a synthetic ceramic compound nanotechnology product and are washed with 100% permeable water prior to the degreasing stage. This eliminates the possibility of impurities that could cause corrosion.

The paint is poured through an electrostatic application in an automatic spray booth. Thus, it is sprayed with epoxy polyester and then oven compacted. Industrial shelves that meet the highest quality parameters usually have a2 - s1, d0 paint certification in accordance with UNE EN ISO , which specifies the fire reaction and fire resistance of building products and building elements.

Hot-dipped galvanized beams.

Beams can also be produced with a hot-dipped galvanized surface, whose main characteristic is its high resistance to extreme conditions, since the main advantage of hot-dip galvanized components is the avoidance of rust and corrosion, humidity and environmental pollution that can lead to industrial racking steel components.

Packing of columns and beamsThe final stage of the racking manufacturing process, it is also usually automated to ensure a uniform surface finish and provide excellent impact protection during the handling and shipping stages.

At this stage, the columns and beams are stored in packages. Subsequently, each package is fitted with plastic to ensure that the product arrives at its destination protected from damage to the material during handling and transportation. Finally, the packages are arranged together for storage and delivery using polyester strips. 

Product Storage

Finally, finished products must be stored temporarily in a facility close to the manufacturing process. Inventory management of finished products may vary depending on the company, the type of product, or external factors affecting the market at the time.

Looking for reliable racking solutions? With so many factories in China, choosing the right one can feel overwhelming. Understanding the top players in the industry can save you time and money. Join us as we explore the best options to meet your needs—read on to discover your ideal partner!

Industrial Racking Systems, Shuttle Rack System, Pallet Rack Suppliers …

Product Details: Jracking specializes in the design and manufacture of storage equipment, including various types of racking systems.

Technical Parameters:
– Annual production capacity: 100,000 tons
– Production plants covering a total area of 150,000 square meters

Application Scenarios:
– Retail and logistics in the Middle East
– Efficient racking storage systems for various industries

Pros:
– Customized manufacturing based on client needs
– Professional packaging ensures transportation safety

Cons:
– Limited specific product details provided
– No mention of warranty or after-sales service specifics

China Pallet Racking, Mobile Racking Suppliers, Manufacturers, Factory …

Product Details: Shanghai Calin Logistic Equipment Co., Ltd offers a range of storage solutions including pallet racking, shelving, mezzanine systems, mobile racking, pallet shuttle systems, flow racks, cantilever racks, and ASRS racking systems.

Technical Parameters:
– Manufactured using high precision equipment
– ISO certified quality control procedures

Application Scenarios:
– Warehousing and logistics operations
– Industrial storage facilities

Pros:
– Customized design solutions available
– Over 20 years of industry experience

Cons:
– Higher cost compared to traditional racking systems
– Specific designs may require longer lead times

China Pallet Racking, Mezzanine, Cantilever Racking, Compact Pallet …

Product Details: Nanjing Jinhui Storage Equipment Co.,Ltd offers a variety of racking solutions including Pallet Racking, Mezzanine, Cantilever Racking, Compact Pallet Racking, and Mold Racking.

Technical Parameters:
– Material: Cold Rolled Steel, Steel
– Customization: Dimensions and colors available

Application Scenarios:
– Warehouse storage solutions
– Logistics and distribution centers

Pros:
– High-quality raw materials used in design
– Customized service available for specific client needs

Cons:
– Limited information on specific product dimensions
– Potentially high initial investment for customized solutions

China Industrial, Metal, Push Back Racking Systems, Automated Warehouse …

Product Details: Various types of racking systems including pallet racking, automated warehouse systems, and specialized racks for different applications.

Technical Parameters:
– Load capacity varies by system
– Material: Steel

Application Scenarios:
– Warehousing and logistics
– Retail storage solutions

Pros:
– High storage density
– Customizable configurations

Cons:
– Initial investment can be high
– Requires space for installation

Contact us to discuss your requirements of china industrial racking factory. Our experienced sales team can help you identify the options that best suit your needs.

China Pallet Rack and Warehouse Mezzanine Manufacturer

Product Details: Custom pallet racking and warehouse mezzanine solutions from Mracking, a factory with 16 years of experience in the warehousing industry.

Technical Parameters:
– Over 20,000 sqm of factory space
– 85 production team members

Application Scenarios:
– Warehouse storage for various industries
– Inventory management and organization

Pros:
– Cost-effective storage solutions without sacrificing quality
– Custom designs available to meet specific warehouse needs

Cons:
– Shipping costs can be high for small orders
– Installation may require guidance for complex setups

China Pallet Racking And Mezzanine Floor Manufacturer-Lracking

Product Details: Lracking offers a wide range of high-quality warehouse storage solutions, including pallet racking, mezzanine flooring, cantilever racking, mold racking, and automated storage and retrieval systems.

Technical Parameters:
– Load-bearing capacity of up to kg per square meter for mezzanine flooring
– Customized dimensions based on warehouse specifications

Application Scenarios:
– Warehouse storage for various industries
– Optimizing space utilization in distribution centers

Pros:
– 16 years of experience in manufacturing warehouse racks
– Customized solutions to fit specific warehouse dimensions

Cons:
– Minimum order quantities may limit small-scale purchases
– Lead times for customized solutions can vary from 15 to 30 days

Racking Manufacturer And Supplier In China, Pallet Racking- OKE Storage

Product Details: Robot Challenge Screen is a security feature that verifies whether a user is a human or a bot through a CAPTCHA system.

Technical Parameters:
– CAPTCHA verification
– Cookie requirement

Application Scenarios:
– Website security
– User verification

Pros:
– Helps prevent automated bot access
– Enhances website security

Cons:
– Can be frustrating for users
– Requires cookies to be enabled

Warehouse, Cantilever, Mezzanine, Racking, Steel and Pallet Rack System …

Product Details: Nanjing Sunnyrack Manufacturing Co., Ltd specializes in various storage rack systems including AS/RS, Pallet Racking, Radio Shuttle Racking, Mezzanine Racking, Cantilever Racking, and Logistic storage equipment.

Technical Parameters:
– Raw Materials: Q235B and Q355B from top steel mills
– Safety Factor of Upright: 1.8, Deflection of Beam: L/300

Application Scenarios:
– Warehouses for efficient storage solutions
– Logistics centers for optimized space utilization

Pros:
– High-quality materials and advanced manufacturing processes
– Customizable solutions tailored to client needs

Cons:
– Potentially high initial investment for customized systems
– Installation may require professional assistance

China Pallet Racking, Longspan Shelving, Compact Heavy Duty Rack …

Product Details: Various types of racking systems including Longspan Shelving, Pallet Racking, Drive In Rack, and more, designed for warehouse storage and logistics.

Technical Parameters:
– High space utilization
– Durable metal construction

Application Scenarios:
– Warehouse storage
– Logistics and distribution centers

Pros:
– Customizable designs
– High load capacity

Cons:
– Potentially high initial investment
– Requires space for installation

China Pallet Racking Manufacturers, Shuttle Pallet Racking Suppliers …

Product Details: Cantilever racks designed for the storage of long and irregular-sized items, featuring exceptional load-bearing capacity.

Technical Parameters:
– Lightweight construction with columns, cantilever beams, and connecting rods.
– High load-bearing capacity for various storage needs.

Application Scenarios:
– Storage of long-shaped pipes and boards.
– Warehouse and logistics operations requiring efficient space utilization.

Pros:
– Optimized for long and irregular items.
– High-quality production and rigorous engineering standards.

Cons:
– Limited to specific types of items (long and irregular).
– Potentially higher initial investment compared to standard shelving solutions.

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Comparison Table

Company Product Details Pros Cons Website Industrial Racking Systems, Shuttle Rack System, Pallet Rack Suppliers … Jracking specializes in the design and manufacture of storage equipment, including various types of racking systems. – Customized manufacturing based on client needs – Professional packaging ensures transportation safety – Limited specific product details provided – No mention of warranty or after-sales service specifics www.jracking.com China Pallet Racking, Mobile Racking Suppliers, Manufacturers, Factory … Shanghai Calin Logistic Equipment Co., Ltd offers a range of storage solutions including pallet racking, shelving, mezzanine systems, mobile racking,… – Customized design solutions available – Over 20 years of industry experience – Higher cost compared to traditional racking systems – Specific designs may require longer lead times www.calinrack.com China Pallet Racking, Mezzanine, Cantilever Racking, Compact Pallet … Nanjing Jinhui Storage Equipment Co.,Ltd offers a variety of racking solutions including Pallet Racking, Mezzanine, Cantilever Racking, Compact Pallet… – High-quality raw materials used in design – Customized service available for specific client needs – Limited information on specific product dimensions – Potentially high initial investment for customized solutions www.cn-rack.com China Industrial, Metal, Push Back Racking Systems, Automated Warehouse … Various types of racking systems including pallet racking, automated warehouse systems, and specialized racks for different applications. – High storage density – Customizable configurations – Initial investment can be high – Requires space for installation www.kingmoreracking.com China Pallet Rack and Warehouse Mezzanine Manufacturer Custom pallet racking and warehouse mezzanine solutions from Mracking, a factory with 16 years of experience in the warehousing industry. – Cost-effective storage solutions without sacrificing quality – Custom designs available to meet specific warehouse needs – Shipping costs can be high for small orders – Installation may require guidance for complex setups Chinastoragerack.com China Pallet Racking And Mezzanine Floor Manufacturer-Lracking Lracking offers a wide range of high-quality warehouse storage solutions, including pallet racking, mezzanine flooring, cantilever racking, mold racki… – 16 years of experience in manufacturing warehouse racks – Customized solutions to fit specific warehouse dimensions – Minimum order quantities may limit small-scale purchases – Lead times for customized solutions can vary from 15 to 30 days lracking.com Racking Manufacturer And Supplier In China, Pallet Racking- OKE Storage Robot Challenge Screen is a security feature that verifies whether a user is a human or a bot through a CAPTCHA system. – Helps prevent automated bot access – Enhances website security – Can be frustrating for users – Requires cookies to be enabled www.okestorage.com Warehouse, Cantilever, Mezzanine, Racking, Steel and Pallet Rack System … Nanjing Sunnyrack Manufacturing Co., Ltd specializes in various storage rack systems including AS/RS, Pallet Racking, Radio Shuttle Racking, Mezzanine… – High-quality materials and advanced manufacturing processes – Customizable solutions tailored to client needs – Potentially high initial investment for customized systems – Installation may require professional assistance www.sunnyrack.com China Pallet Racking, Longspan Shelving, Compact Heavy Duty Rack … Various types of racking systems including Longspan Shelving, Pallet Racking, Drive In Rack, and more, designed for warehouse storage and logistics. – Customizable designs – High load capacity – Potentially high initial investment – Requires space for installation www.otsrack.com China Pallet Racking Manufacturers, Shuttle Pallet Racking Suppliers … Cantilever racks designed for the storage of long and irregular-sized items, featuring exceptional load-bearing capacity. – Optimized for long and irregular items. – High-quality production and rigorous engineering standards. – Limited to specific types of items (long and irregular). – Potentially higher initial investment compared to standard shelving solutions. www.osracking.com

Frequently Asked Questions (FAQs)

What types of racking systems do factories in China produce?

Chinese racking factories offer a wide range of racking systems, including pallet racking, shelving units, cantilever racks, and drive-in racks. These systems cater to various industries, from warehousing to retail, allowing you to choose the best option for your storage needs.

How can I ensure the quality of racking systems from China?

To ensure quality, look for factories with ISO certifications and positive customer reviews. Request samples or visit the factory if possible. Additionally, consider third-party inspections to verify that the products meet your specifications and safety standards.

What are the typical lead times for racking orders from China?

Lead times can vary based on the complexity of your order and the factory’s workload, but generally, you can expect anywhere from 4 to 12 weeks. It’s a good idea to discuss timelines upfront to plan accordingly for your project.

Are there customization options available for racking systems?

Yes, many Chinese racking factories offer customization options. You can specify dimensions, load capacities, and finishes to suit your unique requirements. Make sure to communicate your needs clearly to the manufacturer for the best results.

What are the shipping options for racking systems from China?

Shipping options typically include sea freight, air freight, and sometimes rail transport, depending on your location and urgency. Sea freight is usually the most cost-effective for large orders, while air freight is faster but more expensive. Discuss your preferences with the factory to find the best solution.

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